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Ideal for e-commerce orders, clothing, accessories, and mixed items. A versatile box for all-purpose packing.
The Heavy Duty Box template is designed for products that need extra protection in storage, shipping, or handling. With deep flaps, reinforced side walls, and a robust structural layout, this dieline is ideal for packaging heavier items such as tools, electronics, machinery parts, and stacked product sets. Whether you’re preparing parcels for courier networks or palletized freight, this box style provides strength, stability, and professional presentation.
Unlike light retail cartons, this heavy duty design uses extended flaps and strong side panels to improve stacking performance and impact resistance. The template folds into a rigid shipping box that can be sealed with tape and easily reinforced with straps if needed. When cut from corrugated board or thick cardstock, it provides a durable shell that keeps contents secure throughout the logistics journey.
Reinforced structure: Overlapping flaps and tall side walls help resist crushing, drops, and vibration.
Secure closure: Top and bottom flaps meet cleanly for easy taping, strapping, or label sealing.
Versatile format: Suitable for shipping, warehouse storage, or bulk product packaging.
Machine-cut ready: Available in SVG, PDF, and DXF formats for laser cutters, plotters, CNC, and digital finishing tables.
Custom dimensions: Scalable box template that adapts to your product’s exact width, depth, and height.
The Heavy Duty Box template focuses on clean panel geometry and reinforcement where it matters most. Deep flaps fold in to create layered walls at the top and bottom, while the main body panels form a strong rectangular shell. Once assembled, the flaps overlap for easier taping and added rigidity. This style is especially effective when cut from corrugated board, helping absorb shocks and protect corners during transit.
The outer faces of the box are kept flat and print-friendly, making it simple to apply branding, logistics labels, or handling icons such as “Fragile” or “This Side Up.” The design is straightforward to assemble in production, making it suitable for both low-volume craft workflows and high-volume packing lines.
The Heavy Duty Box template is fully customizable. Adjust the dimensions to fit your products, then apply your own artwork, logos, and colors. Large flat panels are perfect for printing shipping information, brand storytelling, QR codes, or hazard labels. You can also add foam inserts, cardboard dividers, or protective padding inside for additional stability.
Perfect for:
✅ Print shops offering custom shipping cartons and dieline-based packaging
✅ Brands shipping higher-value or fragile goods
✅ Etsy, eBay, Amazon, and Shopify sellers needing robust outer cartons
✅ Makers and small businesses building their own packaging in-house
Choose your desired internal size, generate or download the dieline, and open it in your preferred software or cutting environment. Cut the outline, score the crease lines, then fold and tape along the flaps. For added protection, include padding, foam, or void fill inside the box before sealing it for shipment.
The Heavy Duty Box dieline is available in a set of flexible, production-ready formats:
SVG: Ideal for laser cutters, Cricut-style plotters, and digital cutting machines.
PDF: Print-ready file for proofing, manual cutting, or traditional plate-making.
DXF: CAM-compatible format for CNC machines, AutoCAD workflows, and industrial cutters.